7.4.5. Replacement of brushes of the generator

 PERFORMANCE ORDER

  1. Remove the generator (see the Section Removal and installation of the generator).
  2. Transfer the generator to a pure workbench and lay a pulley down.
  3. Turn out fixing screws and remove a plastic cover.

Assembly of the Bosch generator

1 — the Nut
2 — the Figured washer
3 — the Pulley
4 — the Screw
5 — the Remote washer
6 — the Forward case
7 — the Forward bearing
8 — the Cover of the forward bearing
9 — the Anchor
10 — the Back bearing
11 — the Boot

12 — the Coupling bolt
13 — the Cover
14 — fastening Bolts
15 — tension Regulator
16 — the Bolt
17 — the Nut
18 — the Coupling bolt
19 — Vypryamitelny Bridge
20 — the Back case
21 — the Plug
22 — the Stator

  1. Disconnect an electrical wiring and turn out two screws of fastening of brush knot.

Screws of fastening of brush knot

  1. If brushes are worn-out or damaged, replace brush knot.

Brush knot
A — Brushes
B — Springs
With — the Holder

  1. Smooth out and check a condition of a working surface of rotor rings, in case of identification of signs of excessive wear or mechanical damages replace the generator assembled.
  2. Assembly is made as it should be, the return to an order of dismantle of components.
  3. In conclusion install the generator on the regular place (see the Section Removal and installation of the generator).