7.4.4. Removal and installation of the generator

Assembly of the Bosch generator

1 — the Nut
2 — the Figured washer
3 — the Pulley
4 — the Screw
5 — the Remote washer
6 — the Forward case
7 — the Forward bearing
8 — the Cover of the forward bearing
9 — the Anchor
10 — the Back bearing
11 — the Boot

12 — the Coupling bolt
13 — the Cover
14 — fastening Bolts
15 — tension Regulator
16 — the Bolt
17 — the Nut
18 — the Coupling bolt
19 — Vypryamitelny Bridge
20 — the Back case
21 — the Plug
22 — the Stator

Removal

 PERFORMANCE ORDER

  1. Take off a driving belt (see the Head Nastroyki and routine maintenance of the car).
  2. Disconnect a negative wire from the battery.
  3. Remove the case of the air filter with an air inlet sleeve (see the Head of the Power supply system, release and decrease in toxicity of the fulfilled gases).
  4. On the engine of 82 h.p. remove a branch pipe of a butterfly valve.
  5. Disconnect all electrical wiring from the generator. On the diesel engine separate the generator socket located on the right longitudinal beam of a frame.
  6. On the diesel engine turn out bolts of fastening and remove the holder of forward draft from a cross beam (see the Head Dvigateli).
  7. On the diesel engine remove the vacuum pump (see the Head the Brake system).
  8. On engines with a V-shaped belt turn out bolts of fastening of the generator to a natyazhitel and to the lower element of fastening.

Generator fixture on engines with a usual driving belt

  1. On DOHC engines with the strengthened V-shaped belt remove the right power shaft (see the Head Stsepleniye and power shafts).
  2. On engines with the strengthened V-shaped belt turn out bolts of fastening of the generator to an arm (2) and the lower element of fastening (1) On DOHC engines with the strengthened V-shaped belt disconnect the generator from the additional holder.

Generator fixture on engines with the strengthened driving belt

Installation

 PERFORMANCE ORDER

  1. Install the generator into place, by hand fix its fixture.
  2. Fix all electrical wiring. Track that was weight is connected.
  3. On the diesel engine install the vacuum pump (see the Head the Brake system).
  4. On the diesel engine pass a tap carving openings in the holder. Grease new bolts with the fixing sealant, for example, OPEL 90167347 (1510177) and insert in the holder. Tighten bolts for two receptions at first with effort of 50 Nanometers, and then tighten their corner the 90th hail.

Holder's bolts

  1. On engines with the strengthened V-shaped belt install the generator into place and tighten its fixture to the lower holder with effort of 35 Nanometers, and fixture to the top holder - with effort of 20 Nanometers.
  2. Put on a V-shaped belt and pull it (see the Head Nastroyki and routine maintenance of the car).
  3. On engines with a V-shaped belt tighten the top and lower fixture.

Top and lower fixture

  1. Establish into place a hose of absorption of air and the air filter.
  2. On the engine of 82 h.p. establish a branch pipe of a butterfly valve.
  3. On DOHC engines establish the right power shaft (see the Head Dvigateli).
  4. Connect a negative wire to the rechargeable battery.

Attach a wire only at the switched-off ignition not to damage ECM.

Features of the DOHC engine of 1.0 l

 PERFORMANCE ORDER

  1. Take off a V-shaped belt and put it on pulleys (see the Head Nastroyki and routine maintenance of the car).
  2. Turn out bolts of fastening and remove the generator.

Generator fixture on engines of 1.0 l

  1. Install the generator and tighten its fixture with effort of 40 Nanometers.
  2. Put on a V-shaped belt.