4.7.15. Engine assembly order

Before starting assembly of the engine, make sure available all necessary details, materials and tools to which number the following belongs:

  1. Standard set of the metalwork tool;
  2. Dynamometer key with the drive on 1/2 inches;
  3. The tool for putting on of piston rings;
  4. The tool for a staving of piston rings;
  5. Short pieces of a fuel hose for putting on on hairpins of covers of conrod bearings;
  6. Measuring Plastigage set;
  7. Set of probes of lezviyny type;
  8. File with small tooth;
  9. Fresh motive oil;
  10. Assembly motive, or molibdensoderzhashchy lubricant;
  11. Pro-masonry sealant;
  12. Sealant for fixing of threaded connections.

At this stage all components which are subject to installation have to be absolutely pure and dry. For convenience spread out details on a pure surface as installation.

 PERFORMANCE ORDER

For saving of time and minimization of volume of the arising problems you make assembly of the engine in the following order:

Petrol engines

  1. Piston rings;
  2. Bent shaft and radical bearings;
  3. Conrod and piston assemblies;
  4. The oil pump with a maslozaborny tube (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  5. Balancing assembly / bridge of radical bearings (depending on a complete set if are provided);
  6. The case pallet (including a maslootrazhatelny plate if it is provided) (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  7. Flywheel / a driving disk (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car);
  8. Head of cylinders with the camshaft (i) and components of the drive of valves (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  9. The case of the gas-distributing mechanism and its cover (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  10. The water pump (see the Head of the Cooling system of the engine, heating of salon and air conditioning);
  11. Back cover of the GRM drive (see Parts of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  12. GRM drive components (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  13. Forward covers of the GRM drive (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car or the Procedure of repair of petrol DOHC engines without their extraction from the car);
  14. The inlet pipeline and final collector (see the Head of the Power supply system, release and decrease in toxicity of the fulfilled gases);
  15. Hinged units;
  16. The protection cover of the engine (at the corresponding complete set).

Diesel engines

  1. Piston rings;
  2. Bent shaft and radical bearings;
  3. Conrod and piston assemblies;
  4. Hinged units;
  5. The oil pump with a maslozaborny tube (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  6. The case pallet (including a maslootrazhatelny plate if it is provided) (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  7. Flywheel / a driving disk (see the Part of the Procedure of repair of petrol SOHC engines without their extraction from the car);
  8. Head of cylinders with the camshaft (i) and components of the drive of valves (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  9. The water pump (see the Head of the Cooling system of the engine, heating of salon and air conditioning);
  10. GRM drive components (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  11. The case of the gas-distributing mechanism and its cover (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  12. GRM drive components with a back cover (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  13. Forward covers of the GRM drive (see the Part of the Procedure of repair of diesel engines without their extraction from the car);
  14. The inlet pipeline and final collector (see the Head of the Power supply system, release and decrease in toxicity of the fulfilled gases).