4.4.10. Removal and installation of the pallet of a case

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery.
  2. Cock the parking brake, then a front of the car and establish to a poddomkratta it on props. At the corresponding complete set remove protection of a case.
  3. Merge motive oil (see the Head Nastroyki and routine maintenance of the car), then, having replaced a sealing washer, screw a stopper into place and tighten it with the required effort.
  4. Remove a reception pipe of system of production of the fulfilled gases (see the Head of the Power supply system, release and decrease in toxicity of the fulfilled gases).
  5. At the corresponding complete set disconnect an oil level sensor electrical wiring from the pallet.
  6. On models without To/in turn out bolts of fastening and uncover a flywheel.

Removal of a cover of a flywheel

  1. On models with To/in turn out bolts of fastening of the pallet of a case to a transmission case.

Bolts of fastening of the pallet of a case of the engine to the transmission

  1. Turn out bolts of fastening of the pallet of a case to the block of cylinders.

Bolts of fastening of the pallet of a case of the engine to the block of cylinders

  1. Having slightly tapped the pallet from sides the hammer with soft brisk, separate it from an engine case, lower it and take from under the car.
  2. After removal of the pallet of a case also mesh maslozabornik is recommended to disconnect and to clear it.

Bolts of fastening of a mesh maslozabornik

  1. Check a grid of a maslozabornik for existence of damages, if necessary replace. Check passability of the mesh filter of a maslozabornik, - wash out a grid solvent, or replace the filter.

Installation

 PERFORMANCE ORDER

  1. Carefully smooth out and dry wipe the interfaced surfaces of a flange of the pallet and cases of the power unit. Remove all traces of oil, dirt and old sealant from a carving of bolts of fastening of the pallet and a maslozabornik.
  2. In case of need replace a sealing ring and establish into place a maslozabornik. Apply the fixing anaerobic sealant, for example, OPEL 15 10 177 on a carving part of fixing bolts, screw them and tighten 8 Nanometers with effort.

Installation of a new sealing ring of a maslozabornik

  1. On the engine of 1.6 l and the engine of 1.4 l with To/in tighten bolts of fastening of the pallet of a case to a transmission case with effort of 60 Nanometers.
  2. Apply a sealant layer, for example, to OPEL 15 03 294 (90 001 851) on the interfaced surface of the block of cylinders around installation of the oil pump and a cover of the back radical bearing.

Places of putting sealant on the surface of the block of cylinders interfaced to the case pallet

  1. Lay new laying on the pallet, then press the pallet to the block. Grease with the anaerobic fixing sealant, for example, OPEL 15 10 177 a carving part of bolts of fastening of the pallet. Screw bolts and, moving from the center to edges, in a diagonal order tighten them with the required effort.
  2. Further installation is made in a lock, the return to an order of dismantle of components.
  3. Fill in in the engine fresh oil (see the Head Nastroyki and routine maintenance of the car).
  4. Make a test trip and check the pallet of a case and a drain stopper for leaks, if necessary slightly tighten bolts of fastening of the pallet of a case.
  5. If removed, establish into place a maslozabornik.
  6. Carefully smooth out and dry wipe the interfaced surfaces of a flange of the pallet and cases of the power unit. Remove all traces of oil, dirt and old sealant from a carving of bolts of fastening of the pallet and a maslozabornik.
  7. Apply a layer of suitable sealant on the interfaced surface of the block of cylinders around installation of the oil pump and a cover of the back radical bearing.
  8. Lay new laying on the pallet, then press the pallet to the block. Grease with the anaerobic fixing sealant a carving part of bolts of fastening of the pallet. Screw bolts and, moving from the center to edges, in a diagonal order tighten them with the required effort.
  9. Screw and tighten bolts of a flange of fastening of the pallet with the required effort. Establish rubber traffic jams in flange cuts.
  10. Establish a reception pipe of system of production of the fulfilled gases (see the Head of the Power supply system, release and decrease in toxicity of the fulfilled gases). At the corresponding complete set connect an electrical wiring to the oil level sensor sideways on the pallet.
  11. At the corresponding complete set establish into place protection of a case, then lower the car.
  12. Fill in in the engine fresh oil (see the Head Nastroyki and routine maintenance of the car).